9-16-2021
AUX fuel tanks - Pt 1
Today I began working on the wings themselves. My first task was to cutout the opening for the installation of the AUX fuel tank. A friend of mine made a drill guide that had a 90 degree corner with 0.050" wall thicknesses so I could locate the corners of the bay while still leaving a bit of material for final trimming. By doing this, I can be sure not to accidentally cut into the ribs or spars while cutting out the skin.
I started by drilling a #10 hole in each corner of bay 3 (from the outboard end), then flipped the wing over and marked the cut line to the outside edge of each hole. Using a cut-off wheel, I proceeded to cut out the skin. My next step is to trim these cut edges until they are flush with the ribs and the spars.

Drill guide for corner

Drilling the corners to mark cutout areas

First bay cut out