Gary's Sling TSi

24 Oct 2022

Dimpling, VOR antenna bracket and rivnut holes

Dimpled horizontal stabiliser and elevator ribs and some skin areas. Upsized hole on one side of rib for VOR antenna. On the other side a Dremel was necessary to grind a recess into the slot area in order to clear the antenna. I am planning to run the VOR antenna cable in front of the vertical stabiliser front spar and have already upsized the holes in ribs 5 and 6 to accommodate that after clearing it with Sling. Drilled two additional 4.8mm holes in the front rib 4 and the antenna base plate for cable tie to secure the antenna cable.

Potential gotcha: upsized the holes in the lower part of the rear spar and doubler parts 8 and 9 to 4.5mm to allow M4 bolts to pass through to the rivnuts behind them (must be done before riveting everything together, the plans don't indicate this: can't drill the holes larger once the rivnuts are installed and the assembly is riveted together). Likewise for the stabiliser skin lower rear corner holes.

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