12-12-2021
Engine Air Filter - Pt 4
After a lot of thought I decided not to use the fiberglass filter housing and instead, use the aluminum housing supplied with the kit.
I used the fiberglass section as a template and marked the the contour of the engine cowling onto the aluminum housing. I then added a 0.75" flange and trimmed it out.
After making some tabs to facilitate the curvature of the cowling, I bent the tabs 90 degrees so the aluminum filter housing tabs will nest inside the engine cowl while the housing itself protrudes out of the cowling. To facilitate the bends, I made some backing plates from MDF and clamped them to the aluminum housing while bending the tabs.

Outline marked on aluminum filter housing

Bending flange on housing

Ready for final fitment and trimming