Cowling Riveting Done
Been quite busy the past couple days with progress to show for it. After disassembling everything for deburring the entire cowling interior got a coat of fiberglass resin. This will make it impervious to oil and much easier to clean. Then it was on to countersinking and riveting on 6 nut plates and all the piano hinge lengths on each cowling half. 216 holes worth to be precise. This process took a while but was uneventful since access was wide open and along edges. My pneumatic squeezer made it easy. With all piano hinges riveted in place I mounted the cowling and was rewarded with a very satisfactory fit along all seams. In fact, they are so tight in some places they'll need to be sanded to a .050" gap to allow for primer and paint accumulation to prevent rubbing and chipping. The tool fixture I used left me with a 1.60" space between the prop flange and cowling flange which, in theory, will leave a nominal .1875" gap between the prop spinner backing plate and cowling. Now on to mounting the air ramps in the upper cowling and the oil filler door.

Fresh coat of resin in the cowling interior.


Pleased with the final fit.

The squeezer worked well here. Wish all rivets had this kind of access..

Nutplates used to join the front cowling sections.

I used NAS1097 rivets for this application to reduce the countersink depth.

Using my countersink cage for all holes.
This post is from Scott's RV-14 Build